Lithium-ion battery

Lithium-ion battery
Nokia Battery.jpg
Nokia Li-ion battery for powering a mobile phone
specific energy

100-250 W·h/kg [1]

(0.36-0.90 MJ/kg)
energy density

250-360 W·h/L [1]

(0.90-1.30 MJ/L)
specific power ~250-~340 W/kg[1]
Charge/discharge efficiency 80-90%[2]
Energy/consumer-price 1.5 Wh/US$[3]
Self-discharge rate 8% at 21 °C
15% at 40 °C
31% at 60 °C
(per month)[4]
Cycle durability

400-1200 cycles

[5]
Nominal cell voltage 3.6 / 3.7 V

A lithium-ion battery (sometimes Li-ion battery or LIB) is a family of rechargeable battery types in which lithium ions move from the negative electrode to the positive electrode during discharge, and back when charging. Chemistry, performance, cost, and safety characteristics vary across LIB types. Unlike lithium primary batteries (which are disposable), lithium-ion cells use an intercalated lithium compound as the electrode material instead of metallic lithium.

Lithium-ion batteries are common in consumer electronics. They are one of the most popular for portable electronics, with one of the best energy-to-weight ratios, no memory effect, and a slow loss of charge when not in use. Beyond consumer electronics, LIBs are growing in popularity for military, electric vehicle, and aerospace applications due to their high energy density.[6] Research is yielding a stream of improvements to traditional LIB technology, focusing on energy density, durability, cost, and safety.

Contents

Charge and discharge

During discharge, lithium ions Li+ carry the current from the negative to the positive electrode, through the non-aqueous electrolyte and separator diaphragm.[7]

During charging, an external electrical power source (the charging circuit) applies a higher voltage (but of the same polarity) than that produced by the battery, forcing the current to pass in the reverse direction. The lithium ions then migrate from the positive to the negative electrode, where they become embedded in the porous electrode material in a process known as intercalation.

Construction

Cylindrical 18650 cell before closing

The three primary functional components of a lithium-ion battery are the anode, cathode, and electrolyte. The anode of a conventional lithium-ion cell is made from carbon, the cathode is a metal oxide, and the electrolyte is a lithium salt in an organic solvent.[8]

The most commercially popular anode material is graphite. The cathode is generally one of three materials: a layered oxide (such as lithium cobalt oxide), a polyanion (such as lithium iron phosphate), or a spinel (such as lithium manganese oxide).[9]

The electrolyte is typically a mixture of organic carbonates such as ethylene carbonate or diethyl carbonate containing complexes of lithium ions.[10] These non-aqueous electrolytes generally use non-coordinating anion salts such as lithium hexafluorophosphate (LiPF6), lithium hexafluoroarsenate monohydrate (LiAsF6), lithium perchlorate (LiClO4), lithium tetrafluoroborate (LiBF4), and lithium triflate (LiCF3SO3).

Depending on materials choices, the voltage, capacity, life, and safety of a lithium-ion battery can change dramatically. Recently, novel architectures using nanotechnology have been employed to improve performance.

Pure lithium is very reactive. It reacts vigorously with water to form lithium hydroxide and hydrogen gas is liberated. Thus a non-aqueous electrolyte is typically used, and a sealed container rigidly excludes water from the battery pack.

History

Varta Lithium-ion battery, Museum Autovision, Altlussheim, Germany

Lithium-ion batteries were first proposed by M.S. Whittingham at Binghamton University, at Exxon, in the 1970s.[11] Whittingham used titanium(II) sulfide as the cathode and lithium metal as the anode.

The electrochemical properties of lithium intercalation in graphite were first discovered in 1980 by Rachid Yazami et al., at the Grenoble Institute of Technology (INPG) and French National Centre for Scientific Research (CNRS) in France. They showed the reversible intercalation of lithium into graphite in a lithium/polymer electrolyte/graphite half cell. Their work was published in 1982 and 1983.[12][13] It covered both thermodynamics (staging) and kinetics (diffusion) together with reversibility.

Primary lithium batteries in which the anode is made from metallic lithium pose safety issues. As a result, lithium-ion batteries were developed in which both anode and cathode are made of a material containing lithium ions. In 1981, Bell Labs developed a workable graphite anode[14] to provide an alternative to the lithium metal battery. Following groundbreaking cathode research by a team led by John Goodenough,[15] in 1991 Sony released the first commercial lithium-ion battery. Their cells used layered oxide chemistry, specifically lithium cobalt oxide and revolutionized consumer electronics.

In 1983, Michael Thackeray, Goodenough, and coworkers identified manganese spinel as a cathode material.[16] Spinel showed great promise, given low-cost, good electronic and lithium ion conductivity, and three-dimensional structure which gives it good structural stability. Although pure manganese spinel fades with cycling, this can be overcome with chemical modification of the material.[17] Manganese spinel is currently used in commercial cells.[18]

In 1989, Goodenough and Arumugam Manthiram of the University of Texas at Austin showed that cathodes containing polyanions, e.g. sulfates, produce higher voltages than oxides due to the inductive effect of the polyanion.[19]

In 1996, Goodenough, Akshaya Padhi and coworkers identified lithium iron phosphate (LiFePO4) and other phospho-olivines (lithium metal phosphates with olivine structure) as cathode materials.[20]

In 2002, Yet-Ming Chiang and his group at MIT showed a substantial improvement in the performance of lithium batteries by boosting the material's conductivity by doping it with aluminum, niobium and zirconium. The exact mechanism causing the increase became the subject of a heated debate.[21]

In 2004, Chiang again increased performance by utilizing iron-phosphate particles of less than 100 nanometers in diameter. This decreased particle density by almost one hundredfold, increased the cathode's surface area and improved capacity and performance. Commercialization led to a competitive market and a patent infringement battle between Chiang and Goodenough.[21]

Electrochemistry

The three participants in the electrochemical reactions in a lithium-ion battery are the anode, cathode, and electrolyte.

Both the anode and cathode are materials into which, and from which, lithium can migrate. During insertion (or intercalation ) lithium moves into the electrode. During the reverse process, extraction (or deintercalation) lithium moves back out. When a lithium-based cell is discharging, the lithium is extracted from the anode and inserted into the cathode. When the cell is charging, the reverse occurs.

Useful work can only be extracted if electrons flow through a closed external circuit. The following equations are in units of moles, making it possible to use the coefficient x. The cathode half-reaction (with charging being forwards) is: [22]

\mathrm{LiCoO_2} \leftrightarrows \mathrm{Li}_{1-x}\mathrm{CoO_2} + x\mathrm{Li^+} + x\mathrm{e^-}

The anode half reaction is:

x\mathrm{Li^+} + x\mathrm{e^-} + 6\mathrm{C} \leftrightarrows \mathrm{Li_xC_6}

The overall reaction has its limits. Overdischarge supersaturates lithium cobalt oxide, leading to the production of lithium oxide,[23] possibly by the following irreversible reaction:

\mathrm{Li^+} + \mathrm{LiCoO_2} \rightarrow \mathrm{Li_2O} + \mathrm{CoO}

Overcharge up to 5.2 Volts leads to the synthesis of cobalt(IV) oxide, as evidenced by x-ray diffraction[24]

 \mathrm{LiCoO_2} \rightarrow \mathrm{Li^+} + \mathrm{CoO_2}

In a lithium-ion battery the lithium ions are transported to and from the cathode or anode, with the transition metal, cobalt (Co), in \mathrm{Li}_x \mathrm{Co} \mathrm{O}_2 being oxidized from Co3+ to Co4+ during charging, and reduced from Co4+ to Co3+ during discharge.

Cathodes

Cathode Material Average Voltage Gravimetric Capacity Gravimetric Energy
LiCoO2 3.7 V 140 mA·h/g 0.518 kW·h/kg
LiMn2O4 4.0 V 100 mA·h/g 0.400 kW·h/kg
LiNiO2 3.5 V 180 mA·h/g 0.630 kW·h/kg
LiFePO4 3.3 V 150 mA·h/g 0.495 kW·h/kg
Li2FePO4F 3.6 V 115 mA·h/g 0.414 kW·h/kg
LiCo1/3Ni1/3Mn1/3O2 3.6 V 160 mA·h/g 0.576 kW·h/kg
Li(LiaNixMnyCoz)O2 4.2 V 220 mA·h/g 0.920 kW·h/kg

Anodes

Anode Material Average Voltage Gravimetric Capacity Gravimetric Energy
Graphite (LiC6) 0.1-0.2 V 372 mA·h/g 0.0372-0.0744 kW·h/kg
Hard Carbon (LiC6) ? V ? mA·h/g ? kW·h/kg
Titanate (Li4Ti5O12) 1-2 V 160 mA·h/g 0.16-0.32 kW·h/kg
Si (Li4.4Si)[25] 0.5-1 V 4212 mA·h/g 2.106-4.212 kW·h/kg
Ge (Li4.4Ge)[26] 0.7-1.2 V 1624 mA·h/g 1.137-1.949 kW·h/kg

Electrolytes

The cell voltages given in the Electrochemistry section are larger than the potential at which aqueous solutions can electrolyze, in addition lithium is highly reactive to water, therefore, nonaqueous or aprotic solutions are used.

Liquid electrolytes in lithium-ion batteries consist of lithium salts, such as LiPF6, LiBF4 or LiClO4 in an organic solvent, such as ethylene carbonate, dimethyl carbonate, and diethyl carbonate. A liquid electrolyte conducts lithium ions, acting as a carrier between the cathode and the anode when a battery passes an electric current through an external circuit. Typical conductivities of liquid electrolyte at room temperature (20 °C (68 °F)) are in the range of 10 mS/cm (1 S/m), increasing by approximately 30–40% at 40 °C (104 °F) and decreasing by a slightly smaller amount at 0 °C (32 °F)[27]

Unfortunately, organic solvents easily decompose on anodes during charging. However, when appropriate organic solvents are used as the electrolyte, the solvent decomposes on initial charging and forms a solid layer called the solid electrolyte interphase (SEI),[28] which is electrically insulating yet provides sufficient ionic conductivity. The interphase prevents decomposition of the electrolyte after the second charge. For example, ethylene carbonate is decomposed at a relatively high voltage, 0.7 V vs. lithium, and forms a dense and stable interface.

Advantages and disadvantages

Note that both advantages and disadvantages depend on the materials and design that make up the battery. This summary reflects older designs that use carbon anode, metal oxide cathodes, and lithium salt in an organic solvent for the electrolyte.

Advantages

A lithium-ion battery from a laptop computer

Disadvantages

Shelf life

Internal resistance

Safety requirements

Li-ion batteries are not as durable as nickel metal hydride or nickel-cadmium designs, and can be dangerous if mistreated. They may suffer thermal runaway and cell rupture if overheated or overcharged.[38] In extreme cases, these effects may be described as "explosive." Furthermore, overdischarge can irreversibly damage a battery. To reduce these risks, batteries generally contain a small circuit that shuts down when the battery moves outside the safe range of 3–4.2 V.[22][31] When stored for long periods, however, the small current drawn by the protection circuitry itself may drain the battery; normal chargers are then ineffective. More sophisticated battery analyzers can recharge deeply discharged cells by slow-charging them to first reactivate the safety circuit and allow the battery to accept charge. Overdischarge can short-circuit the cell, in which case recharging can be unsafe.[39]

Other safety features are required:[22]

These devices occupy useful space inside the cells, reduce their reliability; ,and irreversibly disable the cell when activated. They are required because the anode produces heat during use, while the cathode may produce oxygen. These devices and improved electrode designs reduce/eliminate the risk of fire or explosion.

These safety features increase costs compared to nickel metal hydride batteries, which require only a hydrogen/oxygen recombination device (preventing damage due to mild overcharging) and a back-up pressure valve.[31]

Many types of lithium-ion cell cannot be charged safely below 0°C.

Product recalls

About 1% of lithium-ion batteries are recalled over safety concerns.[40]

Specifications and design

Because lithium-ion batteries can have a variety of cathode and anode materials, the energy density and voltage vary accordingly.

Lithium-ion batteries with a lithium iron phosphate cathode and graphite anode have a nominal open-circuit voltage of 3.2 V and a typical charging voltage of 3.6 V. Lithium nickel manganese cobalt (NMC) oxide cathode with graphite anodes have a 3.7 V nominal voltage with a 4.2 V max charge. The charging procedure is performed at constant voltage with current-limiting circuitry (i.e., charging with constant current until a voltage of 4.2 V is reached in the cell and continuing with a constant voltage applied until the current drops close to zero). Typically, the charge is terminated at 3% of the initial charge current. In the past, lithium-ion batteries could not be fast-charged and needed at least two hours to fully charge. Current-generation cells can be fully charged in 45 minutes or less. Some lithium-ion varieties can reach 90% in as little as 10 minutes.[41]

Charging procedure

Stage 1: Apply charging current limit until the voltage limit per cell is reached.[42]

Stage 2: Apply maximum voltage per cell limit until the current declines below 3% of rated charge current.[42]

Stage 3: Periodically apply a top-off charge about once per 500 hours.[42]

The charge time is about three to five hours, depending on the charger used. Generally, cell phone batteries can be charged at 1C and laptop-types at 0.8C, where C is the current that would discharge the battery in one hour. Charging is usually stopped when the current goes below 0.03C but it can be left indefinitely depending on desired charging time. Some fast chargers skip stage 2 and claim the battery is ready at 70% charge.[42] Laptop battery chargers sometimes gamble, and try to charge up to 4.35 V then disconnects the battery. This helps to compensate for the battery's internal resistance and charges up to 100% in short time.

Top-off charging is recommended when voltage goes below 4.05 V/cell.[42]

Lithium-ion cells are charged with 4.2 ± 0.05 V/cell, except for military long-life cells where 3.92 V is used for extending battery life. Most protection circuits cut off if either 4.3 V or 90 °C is reached. If the voltage drops below 2.50 V per cell, the battery protection circuit may also render it unchargeable with regular charging equipment. Most battery protection circuits stop at 2.7–3.0 V per cell.[42]

For safety reasons it is recommended the battery be kept at the manufacturer's stated voltage and current ratings during both charge and discharge cycles.

Variations in materials and construction

The increasing demand for batteries has led vendors and academics to focus on improving the power density, operating temperature, safety, durability, charging time, output power, and cost of LIB solutions.

LIB types
Area Technology Researchers Target application Date Benefit
Cathode Manganese spinel (LMO) Lucky Goldstar Chemical,[43] NEC, Samsung,[44] Hitachi,[45] Nissan/AESC[46] Hybrid electric vehicle, cell phone, laptop 1996 durability, cost
Lithium iron phosphate University of Texas/Hydro-Québec,[47]/Phostech Lithium Inc., Valence Technology, A123Systems/MIT[48][49] Segway Personal Transporter, power tools, aviation products, automotive hybrid systems, PHEV conversions 1996 moderate density (2 A·h outputs 70 amperes) operating temperature >60 °C (140 °F)
Lithium nickel manganese cobalt (NMC) Imara Corporation, Nissan Motor[50][51] 2008 density, output, safety
LMO/NMC Sony, Sanyo power, safety (although limited durability)
Lithium iron fluorine phosphate University of Waterloo[52] 2007 durability, cost (replace Li with Na or Na/Li)
Lithium air University of Dayton Research Institute[53] automotive 2009 density, safety[53]
5% Vanadium-doped Lithium iron phosphate olivine Binghamton University[54] 2008 output
Anode Lithium-titanate battery (LT) Altairnano automotive (Phoenix Motorcars), electrical grid (PJM Interconnection Regional Transmission Organization control area,[55] United States Department of Defense[56]), bus (Proterra[57]) 2008 output, charging time, durability (20 years, 9,000 cycles), safety, operating temperature (-50–70 °C (-58–158 °F)[58]
Lithium vanadium oxide Samsung/Subaru.[59] automotive 2007 density (745Wh/l)[60]
nano-sized wires from genetically modified virus MIT 2006 density, thickness[61][62]
nano-sized wires on stainless steel Stanford University 2007 density[63][64] (shift from anode- to cathode-limited), durability (wire cracking)
Metal hydrides Laboratoire de Réactivité et de Chimie des Solides, General Motors 2008 density (1480 mA·h/g)[65]
Electrode LT/LMO Ener1/Delphi,[66][67] 2006 durability, safety (limited density)
Nanostructure Université Paul Sabatier/Université Picardie Jules Verne[68] 2006 density
Virus-based synthesis, gold-doping MIT[69][70] 2009 density

Usage guidelines

Prolonging battery pack life

Multicell devices

Li-Ion batteries require a Battery Management System to prevent operation outside each cell's Safe Operating Area (over-charge, under-charge, safe temperature range) and to balance cells to eliminate SOC mismatches, significantly improving battery efficiency and increasing overall capacity.[72] As the number of cells and load currents increase, the potential for mismatch also increases.[73] There are two kinds of mismatch in the pack: state-of-charge (SOC) and capacity/energy ("C/E") mismatch. Though SOC is more common, each problem limits pack capacity (mA·h) to the capacity of the weakest cell.

Safety

Lithium-ion batteries can rupture, ignite, or explode when exposed to high temperature. Short-circuiting a battery will cause the cell to overheat and possibly to catch fire. Adjacent cells may also then heat up and fail, in some cases, causing the entire battery to ignite or rupture. In the event of a fire, the device may emit dense irritating smoke.[74]

Replacing the lithium cobalt oxide cathode material in lithium-ion batteries with a lithium metal phosphate such as lithium iron phosphate, improves cycle counts, shelf life and safety, but lowers capacity. Currently, these 'safer' lithium-ion batteries are mainly used in electric cars and other large-capacity battery applications, where safety issues are critical.[75]

Lithium-ion batteries normally contain safety devices to protect the cells from disturbance. However, contaminants inside the cells can defeat these safety devices.

Recalls

In March 2007, Lenovo recalled approximately 205,000 batteries at risk of explosion. In August 2007, Nokia recalled over 46 million batteries at risk of overheating and exploding.[76] One such incident occurred in the Philippines involving an Nokia N91, which uses the BL-5C battery.[77]

In December 2006, Dell recalled approximately 22,000 laptop batteries from the U.S. market.[78] Approximately 10 million Sony batteries used in Dell, Sony, Apple, Lenovo/IBM, Panasonic, Toshiba, Hitachi, Fujitsu and Sharp laptops were recalled in 2006. The batteries were found to be susceptible to internal contamination by metal particles. Under some circumstances, these particles could pierce the separator, causing a short-circuiting.[79]

In October 2004, Kyocera Wireless recalled approximately 1 million mobile phone batteries to identify counterfeits.[80]

Transport restrictions

In January 2008, the United States Department of Transportation ruled that passengers on board commercial aircraft could carry lithium batteries in their checked baggage if the batteries are installed in a device. Types of batteries affected by this rule are those containing lithium, including Li-ion, lithium polymer, and lithium cobalt oxide chemistries. Lithium-ion batteries containing more than 25 grams (0.88 oz) equivalent lithium content (ELC) are exempt from the rule and are forbidden in air travel.[81] This restriction greatly reduces the chances of the batteries short-circuiting and causing a fire.

Additionally, a limited number of replacement batteries may be transported in carry-on luggage. Such batteries must be sealed in their original protective packaging or in individual containers or plastic bags.[81][82]

Some postal administrations restricted air shipping (including EMS) of lithium and lithium-ion batteries, and products containing these (e.g. laptops, cell phones etc.). Among these countries are Hong Kong,[83] and Japan.[84]

See also


Notes

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References

External links